Custom Job Shop Fabrication Services

At Butcher Power Products, we offer versatile job shop capabilities for various industrial projects, focusing on the production of custom parts and assemblies in various quantities. Our facility is designed with a flexible setup that allows us to handle a variety of projects, accommodating a wide range of client needs. Unlike high-volume production lines that emphasize standardized products, we pride ourselves on our ability to adjust and tailor our processes to meet the specific requirements of each client.

Precision Machining: Utilizing advanced CNC machines for high accuracy and repeatability.
Fabrication Services: Offering welding, cutting, bending, and forming services to create custom parts and assemblies.
Prototyping: Providing rapid prototyping services to refine designs and test functionality.
Low-Volume Production: Specializing in small batch production runs with minimal downtime.
Custom Tooling and Fixtures: Designing and manufacturing custom tooling and fixtures to meet specific project requirements.
Experienced Technicians: A team of skilled machinists and technicians committed to quality and continuous improvement.
Quality Control: Rigorous quality control processes using advanced measurement and inspection tools.
CAD/CAM Integration: Streamlining the design-to-production process with precise and efficient programming.
ERP Systems: Efficiently managing production schedules, inventory, and client orders.
Collaborative Project Management: Close collaboration with clients throughout the project lifecycle.
Flexible and Responsive Service: Accommodating urgent requests and adjusting production schedules to meet tight deadlines.

At Butcher Power Products, we are committed to providing high-quality, custom-made parts and assemblies. Our flexibility, skilled workforce, advanced technology, and dedication to customer satisfaction make us the ideal choice for industries seeking precision and customization in their manufacturing solutions.

UL 891 SOLAR, PV & MICROGRID SWITCHBOARDS by Butcher Power Products

1 2 3 4 5

Laser Cutting:

Butcher Power Products: Laser Cutting Capabilities

At Butcher Power Products, our advanced laser cutting capabilities enable us to deliver precision and efficiency for a wide range of materials and applications. Utilizing state-of-the-art CNC (computer numerical control) laser technology, we provide high-quality cuts with smooth edges at faster speeds than traditional cutting methods. Our laser cutting services are not only precise but also environmentally friendly, using less energy and producing less material waste.

How Does Laser Cutting Work?

Laser cutting is a process where a high-powered laser, directed by a computer, cuts specified shapes from sheet metal or other materials. The focused laser beam burns away, melts, or vaporizes the material, creating the desired shape with exceptional accuracy. The key advantages of CNC laser cutting include:

Precision Cuts: Achieving high levels of detail and smooth edges.
Speed: Faster processing times compared to other cutting techniques.
Efficiency: Lower energy consumption and reduced material waste.

Applications for Laser Cutting

Our CNC laser cutting services are ideal for a variety of materials and applications, offering fast, accurate, and high-quality cuts with minimal setup time.

Metals:
- Mild Steel: Including pre-plated steels such as galvanized steel.
- Stainless Steel: Ideal for projects requiring corrosion resistance and strength.
- Aluminum: Lightweight and durable, suitable for a wide range of applications.
- Brass and Copper: Handled effectively by fiber optic laser cutting for specialized projects.

Laser Cutting Considerations

When designing parts for laser cutting, it’s important to consider the limitations and capabilities of the process:

Feature Size: Extremely small features may not cut well. As a general rule, no feature should be smaller than the thickness of the material.
Spacing: The distance between features or cut lines should also adhere to the thickness rule to ensure optimal cutting quality and structural integrity.

Why Choose Butcher Power Products for Laser Cutting?

Advanced Technology: Our state-of-the-art CNC laser systems ensure precise and efficient cutting.
Experienced Team: Our skilled technicians have the expertise to handle a wide range of materials and complex projects.
Customer Focus: We work closely with our clients to meet their specific needs and deliver high-quality results on time.

Butcher Power Products has the laser cutting capabilities to meet your custom part and product requirements. Contact us today to learn more about our services and how we can assist with your next project.

CNC Forming:

Butcher Power Products: CNC

At Butcher Power Products, our advanced CNC forming capabilities enable us to transform sheet metal into precise, three-dimensional parts with efficiency and consistency. Utilizing state-of-the-art CNC press brake machines, we apply controlled force to bend and shape metal into the required forms, catering to a wide range of industries and applications.

What is CNC Forming?

CNC forming involves using a CNC press brake machine to exert force on sheet metal, altering its shape into three-dimensional parts. This process is a critical step in metal fabrication, positioned between cutting and finishing/assembly.

Applications of CNC Forming

CNC forming is an efficient and repeatable method for bending raw metal into various parts, ensuring high precision and uniformity. This process is utilized across multiple industries, including:

Aerospace: For lightweight, durable components.
Automotive: Creating complex parts for vehicles.
Architectural: Custom metal parts for building designs.
Construction: Structural components and supports.
Machinery: Industrial machine parts.
Solar: Components for solar panel installations.

Why Choose Butcher Power Products for CNC Forming?

Advanced Equipment: Our CNC press brake machines ensure precise and repeatable forming.
Experienced Team: Skilled technicians with expertise in metal forming and fabrication.
Quality Assurance: Rigorous quality control to meet exacting standards and specifications.
Industry Versatility: Capable of handling projects across various industries with tailored solutions.
Customer Focus: Dedicated to working closely with clients to deliver high-quality, customized parts on time.

Butcher Power Products is committed to providing exceptional CNC forming services, transforming raw sheet metal into the precise parts your projects require. Contact us today to learn more about our capabilities and how we can assist with your next metal forming project.

Butcher Power Products: Hydraulic Press Brake Machines

At Butcher Power Products, our hydraulic press brake machines are essential for bending sheet and plate metal with precision and efficiency. These machines are equipped to handle a variety of bending tasks, catering to diverse industrial needs. Here’s a detailed overview of our hydraulic press brake machines and their capabilities.

How Hydraulic Press Brake Machines Work

Hydraulic press brakes are designed to bend sheet metal and plate metal into specific angles and shapes. The process involves several key components and steps:

Clamping: The sheet of metal is clamped on two sides using C-clamps.
V-shaped Die: Positioned underneath the sheet, this die shapes the metal as it is pressed.
Press Ram (Punch): Attached to the top beam, the press ram holds different dies, most commonly V-shaped, to push the metal sheet into the desired angle.
Bending Action: The top beam presses down, driving the press ram into the metal sheet, forcing it into the V-shaped die and creating the bend.

The key specifications for a press brake are tonnage and bending length. Tonnage is crucial for determining the load capacity for a specific bending task, measured in tons per inch at the center of the press. Bending length refers to the maximum length of a metal sheet that the press brake can bend.

Advantages of Our Hydraulic Press Brake Machines

Precision Bending: Our machines offer precise control over the bending process, ensuring accurate angles and dimensions.
Versatility: Capable of handling a wide range of metal thicknesses and types, including steel, aluminum, and more.
Efficiency: Hydraulic systems provide consistent and powerful force, making the bending process quick and efficient.
Customization: The ability to hold different dies allows for customization of the bending process to meet specific project requirements.

Welding Services at Butcher Power Products

At Butcher Power Products, we offer expert welding services, a crucial process in metal fabrication that joins metal components using high heat. The welding process melts the base metals together, and upon cooling, they fuse into a solid joint. To enhance the strength of the weld, a filler metal is often used, creating a weld pool that solidifies to form a robust bond. Shielding gases, such as argon, helium, or carbon dioxide, are employed to prevent oxidation and contamination during the welding process.

MIG Welding Services

One of our primary welding techniques is MIG (Metal Inert Gas) welding. Here’s how it works:

Continuous Wire Feed: A spool of welding wire is fed continuously through a liner to a contact tip connected to a power source.
Electrical Charge: When the trigger is pulled, the wire feeds, and the contact tip becomes electrically charged, melting the wire to form the weld puddle.
Shielding Gas: Simultaneously, an inert gas flows from the welding gun, shielding the weld puddle from atmospheric gases (nitrogen, oxygen, carbon dioxide) that could cause defects.

Butcher Power Products: Turret Punching Capabilities

At Butcher Power Products, our CNC turret punching services offer a precise and efficient solution for your sheet metal manufacturing needs. CNC turret punching is an automated process where a punch press cuts various shapes out of metal sheets, guided by a computer program along an x-y axis. This allows for the creation of complex forms with high accuracy and repeatability.

How CNC Turret Punching Works

The CNC turret punch is programmed to move the metal sheet into the correct position, while the punching arm cuts out the desired shapes. The turret holds a variety of tools, enabling us to punch different shapes and forms from the same sheet of metal. This flexibility allows us to cater to a wide range of design specifications and production requirements.

Advantages of Turret Punching

Cost-Effective for High-Volume Jobs:

Turret punching is an economical choice for large production runs with relatively simple profiles.
It is ideal for creating multiple identical parts efficiently, reducing overall production costs.

Versatile Stamping Capabilities:

The turret punching press can produce stamped features such as louvers, card guides, lances, electrical knockouts, and dimples.
Different tools within the turret allow for a variety of shapes and forms, enhancing design flexibility.

Efficiency in Production:

While hard tooling setup for turret punching requires more time compared to laser cutting, it becomes highly efficient for large-scale production runs.
If the elements to be formed are uniform in shape and diameter, turret punching can outperform other cutting methods in terms of speed and cost-effectiveness.

Considerations for Turret Punching

Setup Time: Hard tooling setup can be lengthy, making turret punching less cost-effective for smaller quantity runs.
Design Complexity: Best suited for simpler profiles due to the nature of the punch tools.

Why Choose Butcher Power Products for Turret Punching?

Advanced Equipment: Our state-of-the-art CNC turret punch machines ensure high precision and consistency in every cut.
Experienced Team: Skilled technicians with extensive experience in sheet metal manufacturing.
Quality Assurance: Rigorous quality control measures to ensure every part meets your exact specifications.
Customer-Centric Approach: We work closely with our clients to understand their needs and deliver tailored solutions.

Whether you need high-volume production of simple profiles or specialized stamped features, Butcher Power Products has the turret punching capabilities to meet your requirements. Contact us today to learn more about our capabilities and how we can assist with your next project.